Cold room condensing unit is a very important type of commercial refrigeration equipment, そしてそれは私たちの生活に密接に関係しています. 野菜かどうか, 果物, アイスクリーム, シーフード, または特別な目的の場所, 医療用保冷庫など, コールドチェーン輸送, 等, 使用する必要があります, したがって、本質的に、冷蔵室の凝縮ユニットを包括的に理解する必要があります.
注意: This guide suits cold room wholesalers, installers, project contractors, and businesses that need their own refrigeration systems.
It explains what a cold room condensing unit is, how its main components work, how to install and commission it.
It also helps readers understand key operating points and the market trend of refrigerant replacement, so they can make better technical and purchasing decisions.
Functions of Condensing Unit Components
コンプレッサー
冷媒回路で冷媒を圧縮して駆動する役割を果たします。. Compressor extracts the refrigerant from the low-pressure area and compresses it, その後、冷却と凝縮のために高圧領域に送られます.
空冷フィンを介して空気中に熱を放出します。, その間, 冷媒も気体から液体に変化します, そして最後に圧力が上昇します.
コンプレッサー
コンデンサー
It’s one of the main heat exchange equipment in the Refrigeration system of the cold storage, 冷凍庫の圧縮機から排出される高温の冷媒蒸気を冷却するために使用されます, またはそれを高圧液体に凝縮する.
コンデンサー
電磁弁
1. コンプレッサー停止時に高圧の冷媒液が蒸発器に流入するのを防止, 圧縮機が次に作動するときに低圧が高すぎるのを避ける, その間、コンプレッサーが液体に衝突するのを防ぎます.
2. 冷蔵庫の温度が設定値に達したとき, サーモスタットが働き始める, 電磁弁が電力を失う間, 低圧がシャットダウンの設定値に達すると、圧縮機が停止します. 冷蔵室の温度が設定値に戻ったとき, サーモスタットが作動します, 電磁弁も作動します. 低圧がコンプレッサー設定値まで上昇すると、コンプレッサーが始動します。.
電磁弁
高低電圧保護装置
高圧が高すぎ、低圧が低すぎるのを防ぐ, コンプレッサーを保護するために.
高低電圧保護装置
サーモスタット
冷蔵室の頭脳にあたる, 冷蔵の開閉を制御するもの, 解凍, ファンの開閉.
サーモスタット
フィルタードライヤー
システム内の不純物と水分のろ過.
フィルタードライヤー
油圧プロテクター
コンプレッサーに十分な潤滑油があることを確認してください.
油圧プロテクター
熱膨張弁
とも呼ばれている “スロットルバルブ”, システムの高圧と低圧が大きな圧力差を形成する可能性があります, 膨張弁出口の高圧冷媒液が急速に膨張・蒸発するように, チューブの壁を通して空気中の熱を吸収します, そして冷気と熱を交換する.
サーモスタット膨張弁 (TXV)
How TXV works
油分離器
高圧蒸気中の潤滑油の分離 (冷凍コンプレッサーから排出される) 装置の安全で効率的な操作を確保するため.
風速を落とし、風向を変えることによる油分離の原理による, 高圧蒸気中の油粒子は重力の作用で分離されます.
一般的, 風速が1m/s以下の場合, 油の粒子を分離することができます >0.2mm 径 (蒸気に含まれる).
油分離器
蒸発器圧力調整弁
蒸発器の圧力を防ぐ (および蒸発温度) 規定値を下回らないようにする. 場合によっては、負荷の変化に合わせて蒸発器の圧力を調整します.
蒸発器圧力調整弁
ファンガバナー
Mainly used for the speed regulation of the outdoor air-cooled condenser fan motor, または冷蔵室蒸発器.
ファンガバナー
気液分離器
気液混合状態の冷媒を分離する (蒸発器によって戻されます), これにより、コンプレッサーの液体の衝突を防ぎます.
気液分離器
サイトグラス
冷媒の流れを観察する. 冷媒が適量の場合, 白い泡を出さずに液体だけが流れます; システムが乾燥している場合, サイトコアはグリーン, そうしないと、黄色または他の色になる可能性があります.
サイトグラス
Condensing Unit Selection Guide
When you choose a condensing unit, do not look at cold room size only. Room size is just the starting point. You also need to think about your target room temperature, insulation quality, door opening frequency, and how often products move in and out.
If you choose a unit by room volume only, the process may look easy at first. But in summer, in hot areas, or in heavy-use projects, you may face slow cooling, higher power bills, or long hours of heavy compressor operation.
1. What should you check first?
Focus on these 3 key factors:
- 冷蔵室のサイズ: It shows the rough cooling capacity you need.
- Insulation performance: Poor insulation causes faster cooling loss, so you need a larger unit.
- Target temperature: The lower the temperature, the harder the unit needs to work.
In simple words: A larger room, poorer insulation, or a lower target temperature usually needs a larger condensing unit.
2. Why can’t you choose by room size only?
Because two cold rooms with the same size may need very different units.
例えば, one 100 m³ cold room may store drinks, open the door less often, and use good insulation. Another 100 m³ room may store frozen meat, open the door many times a day, and receive warmer products. Even if the room size stays the same, the second one needs more cooling capacity and usually needs a larger unit.
3. How do you choose different horsepower ranges?
- 1–3HP: Good for small cold rooms, small kitchen cold rooms, drinks, or flower storage.
- 3–8HP: Good for medium cold rooms, food delivery, and small food processing projects.
- 8HP and above: Good for medium and large freezer rooms, meat and seafood storage, hot regions, or high-turnover projects.
ノート: HP is only a reference. You still need to check whether the unit can handle your cold room under real working conditions.
Energy Efficiency and COP
Many buyers look at price first and horsepower second, but energy efficiency affects long-term cost more directly. If two units can provide the same cooling result, the more efficient one usually saves more electricity over time.
1. What is COP?
You can understand COP in a simple way:
It shows how much cooling the unit can produce from one unit of electricity.
The higher the COP, the more energy the unit can save.
- A higher COP means better energy efficiency.
- A COP above 3.0 usually shows good energy-saving performance.
When you compare units, do not ask only about HP. Ask about COP too.
2. What is EER?
EER is similar to COP. It also shows energy efficiency.
ノート: A higher EER usually means the unit can save more electricity.
3. Why do more buyers care about inverter compressors?
Inverter compressor doesn’t run at full speed all the time. When the cooling load drops, it can adjust its speed automatically. This usually helps the unit save more energy and run more smoothly than a fixed-speed unit.
4. What other energy-saving points should buyers check?
-
High ambient performance: Check whether the unit loses too much performance in summer or tropical climates.
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Actual cooling capacity under real conditions: Check whether the unit can handle your real project, not just the rated data on paper.
冷蔵室ユニットの設置と試運転
ユニットクーラーの取り付け
1. 最適な設置場所を見つける
1セント, you should consider the best location for air circulation to install the Unit cooler (エバポレーターユニットとも呼ばれます), 2nd, consider the direction of the cold room structure.
ユニットクーラー回路図
The gap between unit cooler and cold room inside wall should be larger than evaporator thickness.
2. すべてのスリングを締めます
Tighten all the evaporator slings when installation, その間、ボルトに穴を開けてシールします & 空気漏れを防ぐためのシーラント付きスリング.
エバポレーターが重い場合, いいえを使用する必要があります. 4 また 5 梁としての山形鋼, まぐさを別の天板と壁板にまたがって耐荷重を減らすことを覚えておいてください.
ユニットクーラーの取り付け
3. 取付方向
ユニットクーラーの取り付け方向について詳しくはこちら, をチェックしてください “ユニットクーラー” ナレッジページ.
冷蔵室凝縮ユニットの設置
1. オイルセパレーターを装備
半密閉型コンプレッサーと密閉型コンプレッサーの両方にオイルセパレーターを装備する必要があります, そして適量のオイルを注入.
蒸発温度が-15℃以下の場合, 適切な量の冷凍機油を備えた気液分離器を設置する必要があります.
2. コンプレッサーベースにゴムシートを取り付けます
コンプレッサベースに衝撃吸収ゴムシートを取り付ける必要があります, remember to reserve the maintenance space when installing the condensing unit, 計器の観察やバルブの調整に便利.
3. 適切な銅管径を選択してください
Depend on the size of suction and discharge valve interfaces of the compressor to select the copper pipe diameter.
凝縮器と圧縮機の間の間隔を超える場合は、パイプの直径を大きくする必要があります。 3 メートル. そのうえ, 保つ >400コンデンシングユニットの吸引側と壁の間の距離 mm, 少なくとも維持する 3 排気口と障害物との間のメートル.
4. 銘板に従ってください
貯液タンクの配管径は銘板に記載されている排気管径と液出口管径を基準としています。.
コンプレッサーの吸入パイプラインと蒸発器の戻りパイプラインは、銘板に示されているサイズよりも小さくしないでください, 蒸発パイプラインの内部抵抗を減らすために.
半密閉凝縮ユニットの設置
5. パイプには傾斜が必要です
排気管と戻り管には一定の傾きが必要です.
コンデンサーの位置がコンプレッサーより高い場合, 排気管はコンデンサーに向かって傾け、コンプレッサーの排気口に液リングを取り付ける必要があります。, ガスを防ぐことができます (シャットダウン後の冷却と液化から) 高圧排気口への逆流, 機械の再起動時に液体圧縮を引き起こす.
6. U字型のベンドを取り付けます
エアリターンパイプのエバポレーター出口にU字型のベンドを取り付ける必要があります, また、オイルがスムーズに戻るように、空気の戻りラインをコンプレッサーに向かって傾斜させる必要があります。.
膨張弁を蒸発器のできるだけ近くに設置する必要があります!
電磁弁は水平に設置してください, バルブ本体を垂直に, その間、液体の排出方向に注意してください.
膨張弁温度センサーをエバポレーター出口から100~200mmの位置に金属バックルで固定します。, そしてそれを二重の断熱材で包みます.
冷媒充填および冷凍システムの試運転
1. 電源を測定する
コンプレッサーの抵抗とモーターの絶縁を測定します。.
2. 冷媒を充填する
真空引き後, 保液タンクに冷媒をざっくりと入れる 70-80% 次に、圧縮機を低圧で運転して、冷媒を標準容量まで満たします。, 着霜と冷蔵状態に応じて、最終的に膨張弁の温度と開度を設定します.
冷却システムに冷媒を充填する
3. 異音にご注意ください
マシン起動後, まず、コンプレッサーの音が正常かどうかを聞いてください, 凝縮器と蒸発器が正常に動作しているかどうか、および圧縮機の電流が安定しているかどうかを確認します.
安定冷却後, 冷凍システムのすべての部品の性能をチェックする: 排気圧力, 吸引圧力, 排気温度, 吸引温度, モーター温度, クランクケース温度, 膨張弁温度, 蒸発器の霜付けを観察する & 膨張弁, オイルレベルを観察し、機器が’ 音が異常.
4. クリーンな冷凍システム
冷凍システムの内部は非常にきれいでなければなりません, そうしないと、スロットル穴や潤滑油の経路が詰まります。.
アンモニア系用: 通常、冷凍コンプレッサーを使用してシステムの空気をブーストします, 各メインコンテナの最低レベルで空気をすばやく洗い流します (コンデンサーなど, 蒸発器, 液体貯蔵タンク), ごみがシステムから排出されるように.
フロン冷凍システム用: 通常、ブローダウンには窒素を使用します, 空気中の水分がシステムに入るのを防ぐため.
知らせ: If you want to know more about the refrigeration system cleaning, please check our POST “冷凍システム内の空気を除去する方法?”
試運転注意
Check the system in this order: external conditions, electrical system, コンプレッサー, 冷凍システム, and safety protection devices.
To help installers during on-site commissioning, use the following cold room condensing unit test run checklist to check each item one by one.
| Check Item | What to Check | 標準 / Requirement | Risk |
|---|---|---|---|
| Valve status | Check whether all valves stay in the correct open position, especially the discharge shut-off valve. | Open all valves correctly before test run. Don't close the discharge shut-off valve. | A closed discharge valve may cause high head pressure and may damage the compressor. |
| Condenser operating conditions | 水冷システム用, check whether the cooling water valve stays open. 空冷システム用, check whether the fan runs and whether airflow direction is correct. | Cooling water flow or air volume must meet unit requirements. | Poor heat rejection may raise condensing pressure and reduce cooling performance. |
| Electrical control | Test the electrical control circuit separately. Check whether the power supply voltage stays normal. | The control circuit should work properly. The voltage should stay stable and match unit requirements. | Voltage problems or control failure may prevent startup or trigger false protection. |
| Compressor oil level | Check the oil level in the compressor crankcase. | Keep the oil level near the center line of the sight glass. | Low oil level may cause poor lubrication and shorten compressor life. |
| High and low pressure gauges | Check whether the high-side and low-side pressure readings stay within the normal operating range. | Pressure readings should match normal unit operating conditions. | Abnormal pressure may indicate blockage, low refrigerant charge, overcharge, or poor heat rejection. |
| Oil pressure | Check whether the oil pressure reading stays normal. | For compressors with capacity control, oil pressure should stay 0.15–0.3 MPa above suction pressure. For compressors without capacity control, oil pressure should stay 0.05–0.15 MPa above suction pressure. | Low oil pressure may cause lubrication failure and increase compressor failure risk. |
| Expansion valve operation | Listen for refrigerant flow through the expansion valve and check the line condition. | You should hear normal flow. In cold room systems, the line should show normal frosting. | No flow sound or abnormal frosting may indicate blockage, poor liquid supply, or valve failure. |
| Capacity control compressor | For compressors with an unloading device, check whether the compressor starts at full load. | The compressor should run at full load during initial startup. Check cylinder head temperature to confirm operation. | If some cylinders don't work, cooling capacity may drop. |
| Cylinder head temperature | Touch each cylinder head and compare the temperature. | A hotter cylinder head usually means the cylinder works normally. A cooler cylinder head may mean the cylinder doesn't work. | A non-working cylinder may cause low output or unstable operation. |
| Safety protection devices | Check the high and low pressure relay, oil differential pressure relay, cooling water cut-off relay, freeze protection device, safety valve, and other protection devices one by one. | All protection devices should work normally and use proper settings. | Protection failure may increase system accident risk. |
| Instrument readings | Check whether other instrument readings stay within the specified range. | All readings should stay stable without obvious fluctuation. | Abnormal readings may indicate hidden system problems. |
| Abnormal condition handling | Watch for abnormal noise, プレッシャー, 温度, or other unusual conditions during test run. | Stop the unit first, then find the cause. | Continued operation may make the problem worse. |
| Common fault inspection | Focus on common faults such as expansion valve blockage and filter drier blockage. | If the system runs unstably, check these common fault points first. | Blockage may cause poor liquid supply, abnormal pressure, and weak cooling. |
| System cleanliness and dryness | Confirm the system inside stays clean and dry without dirt or moisture. | Keep the system clean and dry before installation and commissioning. | Dirt and moisture may cause ice blockage, dirt blockage, and poor lubrication. |
知らせ: If you find abnormal high pressure, low oil pressure, unusual noise, or frequent safety trips, stop the unit at once and inspect the system. Don’t force it to keep running.
Cold Room Unit Common Issues
During cold room unit operation, common issues may include high-pressure alarms, low-pressure faults, oil pressure problems, compressor startup failure, and expansion valve icing.
For a full troubleshooting guide, please read our detailed post “Cold Room Faults List and Troubleshootings Ultimate Guide”.
R404A Replacement Trend
R404A still serves many existing cold room systems, but it no longer stands out as a long-term choice for new projects.
Its high GWP brings more compliance pressure, tighter supply risk, and less predictable maintenance costs.
For wholesalers, installers, EPC contractors, and end users, refrigerant choice now affects not only system design but also operating cost and long-term market fit.
Market Trend
More cold room projects now reduce their reliance on R404A. In new installations, buyers increasingly prefer lower-GWP refrigerants that offer better long-term value.
This means that if a new project still uses R404A today, the upfront purchase may seem more straightforward, but future refrigerant refill, サービス, and compliance costs may rise.
Main Replacement Direction
From today’s market trend, R290 deserves more attention as a replacement option.
Compared with R404A, R290 offers an ultra-low GWP and stronger advantages in environmental compliance and long-term development.
For suppliers and contractors who want to improve product competitiveness, reduce future policy risk, and strengthen project value, R290 continues to gain appeal.
しかし, R290 requires more than a simple refrigerant change. It demands higher standards in system design, safety rules, application planning, and installation and service capability.
Because of that, a mature R290 cold room unit solution now shows a manufacturer’s technical strength and upgrade capability.
Commercial Impact
From a business perspective, the R404A replacement trend directly affects new project configuration, product positioning, after-sales strategy, and long-term market competitiveness.
When customers choose a cold room condensing unit, they no longer focus only on unit price. They also consider whether the refrigerant matches future market trends, whether service stays convenient, and whether the project can keep its value in the years ahead.
よくある質問
Q1. How do I buy cold room condensing units from a Chinese manufacturer?
1. Confirm room temperature, 部屋の大きさ, 冷媒, power supply, and ambient temperature first.
2. If you need OEM or private label service, confirm logo, carton, nameplate, manuals, and controller language early.
3. Ask about MOQ, lead time, スペアパーツ, and after-sales support before ordering.
4. Before shipment, check the compressor brand, nameplate data, 冷媒, pipe sizes, electrical setup, and wiring diagram.
5. For better safety, confirm specs first, documents second, inspection standard third, and final payment last.
Q2. What should I pay attention to when I choose a condensing unit for different climates or regions?
1. For hot regions, check whether the unit supports high ambient temperatures such as 46°C, 50℃, or 52°C.
2. Pay attention to condenser size, fan performance, compressor match, and high ambient kit options.
3. For coastal or humid areas, check corrosion protection, cabinet material, and electrical box sealing.
4. For dusty areas, check airflow design and cleaning convenience.
5. A unit that matches local climate usually runs more reliably and lasts longer.
Q3. What should I pay most attention to if I install the condensing unit outdoors?
初め, check ventilation. Then check sun protection, rain protection, and service space.
If air cannot move well around the condenser, the unit may still face high condensing pressure, lower cooling performance, and frequent summer alarms even if the configuration is correct.
Q4. Will unstable voltage affect condensing unit operation?
はい, and the impact can be bigger than many buyers expect. Voltage fluctuation can affect compressor startup, contactor action, fan operation, and control system stability. In serious cases, it can also cause false safety trips or shorten the life of electrical parts.
If your local power supply is unstable, confirm the unit’s voltage and frequency range before you buy. You should also check whether you need voltage stabilization, phase sequence protection, phase loss protection, or a higher-level electrical control system.
Q5. What do buyers most often overlook when they inspect the unit after it arrives on site?
Many buyers only check whether the outside looks damaged, but small details often cause bigger problems later.
When the unit arrives, do not check the appearance only. Also check the nameplate data, compressor brand and model, 冷媒タイプ, pipe connection sizes, fan quantity, power supply specification, control box configuration, and whether the shipment includes the wiring diagram and wire markings.
結論
この情報が、冷蔵室用凝縮ユニットについて簡単に理解するのに役立つことを願っています。, まだ問題がある場合, can contact us directly, 常に歓迎.
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2 反応
文学ってすごいな, そこから学ぶのはとても良いことです.
しかし、取り付け図と回路図を含めることができたのではないかと思います.
OK, 提案をありがとう.