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Hoe u meerdere koelruimtes kunt gebruiken met een enkele condensatie-eenheid?

Inhoudsopgave

Using one condensing unit for multiple cold rooms means one outdoor condensing unit supplies refrigerant to two or more evaporators, usually one evaporator for each room, through a shared liquid line and a shared suction return.

This setup can lower equipment cost, save outdoor space, and simplify maintenance. Echter, it only works well when the room temperatures, load conditions, piping design, and control logic all match the application.

The key idea is simple: each cold room must cool independently. One room should call for cooling, reach setpoint, and stop cooling without forcing the other rooms to overcool or lose control.

When This Design Makes Sense

A one-condensing-unit multi-room design works best when the cold rooms have similar temperatures and similar operating conditions.

Good Applications:

Project Type Suitability Waarom
Two or more chiller rooms Good Similar room temperatures make control easier
Two or more freezer rooms Usually good Same suction condition works better
Several small cold rooms in one facility Good Saves space and reduces equipment quantity
Projects with limited outdoor installation area Good One condensing unit needs less space

Applications That Need Extra Care:

Project Type Risk Level Main Concern
One chiller + one freezer Hoog The chiller room may run too cold
Large difference in room temperatures Hoog One suction pressure does not suit all rooms
Critical storage with backup requirement Hoog One condensing unit becomes a single point of failure
Long piping runs with vertical risers Medium to high Oil return and pressure drop need close attention

If all rooms stay close in temperature, one shared suction condition can often support the whole system. If one room runs as a freezer and another runs as a chiller, the design needs extra pressure control.

How the System Works

In this design, the condensing unit acts as the refrigeration source, and each cold room acts as an independent cooling zone.

Each room usually includes its own control and refrigerant feed components.

Basic Component Layout:

Onderdeel Quantity Rule Functie
Condensing unit 1 for the system Provides total refrigeration capacity
Verdamper 1 per room Removes heat from that room
Thermostat or room controller 1 per room Starts or stops cooling for that room
Liquid line solenoid valve 1 per room Opens or closes refrigerant flow
Expansion valve (TXV/TEV) 1 per evaporator Feeds refrigerant into the evaporator correctly
Liquid header 1 main header Splits liquid refrigerant to each branch
Suction header 1 main header Collects suction gas from all branches
Low-pressure control 1 main control Stops the compressor during pump-down

The thermostat in each room controls that room’s solenoid valve. When the room temperature rises above setpoint, the thermostat opens the solenoid valve. Refrigerant then flows to that room’s evaporator. When the room reaches setpoint, the thermostat closes the solenoid valve and stops refrigerant flow to that room.

This setup gives each room independent on/off cooling control while all rooms share one condensing unit.

Same-Temperature Rooms: The Simplest Configuration

Same-temperature rooms create the simplest and most reliable one-to-many setup.

Bijvoorbeeld, if you have three cold rooms at +2°C, +3° C, and +4°C, one shared condensing unit often works well because the system can use a similar suction condition for all three rooms.

Same-Temperature System Layout:

Section Configuratie
Refrigerant supply One liquid line from the condensing unit to one liquid header
Room branches One branch from the liquid header to each room
Room control One thermostat and one solenoid valve for each room
Refrigerant feed One TXV for each evaporator
Return gas One suction branch from each evaporator to one suction header
Compressor stop Pump-down with low-pressure control

Why This Layout Works Well:

Reden Explanation
Similar room temperatures One shared suction condition can satisfy all rooms
Simple controls Each room only needs thermostat + solenoid + TXV
Lower equipment cost One condensing unit replaces several separate units
Easier installation Fewer outdoor units and less electrical work

In this type of project, the system usually controls well as long as the load calculations, piping, and component selection are correct.

Mixed-Temperature Rooms: Chiller and Freezer on One Unit

When one condensing unit serves a chiller and a freezer, the design becomes more difficult.

The reason is straightforward: the freezer needs a lower suction pressure. If the chiller shares that same low suction condition directly, the chiller evaporator can run too cold. That can cause overcooling, coil icing, unstable room temperature, or even product freezing inside the chiller.

Example:

Room Target Temperature Uitdaging
Chiller room +5° C Needs a higher evaporating temperature
Vriezer kamer -18° C Needs a much lower suction condition

In deze situatie, a basic shared system usually does not perform well by itself. The chiller room branch often needs an EPR valve.

What an EPR Valve Does

An EPR valve helps the warmer room keep a higher evaporator pressure.

You usually install the EPR valve in the suction line of the warmer room, after the evaporator and before the common suction header.

EPR Valve Logic:

Vraag Antwoord
Why use an EPR valve? It keeps the warmer room from running too cold
Which room usually needs it? The warmer room branch
Where do you install it? On the suction outlet of the warmer room evaporator
What does it control? Minimum evaporator pressure on that branch
What problem does it prevent? Overcooling and unstable control in the warmer room

With this arrangement:

  • The freezer branch follows the lower suction condition it needs.

  • The chiller branch stays at a higher evaporator pressure because the EPR valve holds it there.

That is how one condensing unit can serve two different temperature rooms more safely.

When a CPR Valve May Help

Some projects also need a CPR valve near the compressor suction.

A CPR valve protects the compressor during startup or hot pull-down. If several rooms call for cooling at the same time, or if warm product enters the rooms, suction pressure can rise quickly. That high suction pressure can overload the compressor.

CPR Valve Logic:

Vraag Antwoord
Why use a CPR valve? To protect the compressor during heavy load conditions
Where do you install it? Near the compressor suction
When is it useful? Hot pull-down, heavy startup load, frequent door opening
Does every project need it? Nee, but some mixed-load or heavy-load projects do

How Cooling Capacity Is Distributed

This is one of the most common questions from customers:

If one condensing unit serves several rooms, how does the system divide the cooling capacity?

The short answer is: the system doesn’t divide cooling by guesswork. Proper component selection determines how the system distributes cooling.

Capacity Distribution Logic:

System Part Selection Rule
Each cold room Calculate its own heat load
Each evaporator Match that room’s load and room temperature
Each TXV Match that evaporator and refrigerant
Main condensing unit Match the realistic combined demand

Bijvoorbeeld:

Sample Load Breakdown:

Room Kamertemperatuur Estimated Load
Room A +4° C 3 kW
Room B +2° C 5 kW
Room C +3° C 4 kW

Selection Result:

Onderdeel Selection Basis Example
Evaporator A Room A load Over 3 kW
Evaporator B Room B load Over 5 kW
Evaporator C Room C load Over 4 kW
Condensing unit Combined operating demand Over 12 kW total demand

Each evaporator handles the load of its own room. The condensing unit covers the total demand when multiple rooms call for cooling at the same time.

That means:

  • You needn’t manually assign “30% cooling” to one room and “70%” to another room.

  • You size each branch correctly.

  • You size the main unit for the combined demand.

How to Configure the System Step by Step

A good one-condensing-unit multi-room design usually follows this process:

Stap 1: Confirm Basic Project Data

Item to Confirm Waarom het ertoe doet
Number of rooms Defines branch quantity
Room temperatures Decides whether rooms can share one suction condition
Product type Affects humidity, airflow, and defrost needs
Room sizes Supports load calculation
Pipe distance Affects pipe sizing and pressure drop
Omgevingstemperatuur Affects condensing unit capacity
Refrigerant type Affects valve selection and line sizing

Stap 2: Calculate the Load for Each Room

You should calculate each room separately.

Main Load Items:

Load Type Beschrijving
Transmission load Heat gain through walls, plafond, en vloer
Product load Heat removed from stored products
Infiltration load Warm air entering through door opening
Internal load Verlichting, people, fan motors
Pull-down load Extra load when warm product enters the room

This step gives you the required evaporator capacity for each room.

Stap 3: Select One Evaporator for Each Room

Selection Item Waarom het ertoe doet
Kamertemperatuur Changes coil operating condition
Heat load Determines required capacity
Luchtstroom Affects room temperature uniformity
Product sensitivity Some products need gentler air movement or better humidity control
Defrost method Affects coil operation and control logic

Don’t make all evaporators the same unless the rooms truly have the same load and same operating conditions.

Stap 4: Select the Condensing Unit for Combined Demand

This step is where many projects go wrong.

Some people size the condensing unit only by looking at one room. That approach often creates trouble during startup, heavy use, or simultaneous cooling demand.

Condensing Unit Selection Checklist:

Selection Factor What to Check
Combined room load Total demand when several rooms cool together
Simultaneous running condition Worst realistic operating case
RVS / evaporating condition Must match the application
Omgevingstemperatuur Must match local installation climate
Unit operating envelope Must stay within manufacturer limits

The condensing unit must match the system demand under real operating conditions, not just ideal lab conditions.

Stap 5: Design the Refrigerant Piping

A multi-evaporator system needs good piping design because it must work in both full-load and part-load conditions.

Piping Rules:

Piping Item Good Practice
Branch liquid lines Size them for each evaporator load
Main liquid header Size it for total possible flow
Branch suction lines Size them for each evaporator return flow
Main suction header Size it for combined return flow
Vertical risers Check oil return carefully
Suction line insulation Always protect against heat gain and condensation
Pressure drop Keep it within a reasonable range

A system may run with all rooms cooling together today, then only one small room may call for cooling tonight. Your piping must support both conditions.

Stap 6: Add Room-by-Room Controls

Independent room control is the heart of a multi-room system.

Standard Control Arrangement:

Room Component Functie
Thermostaat / controller Detects room temperature
Solenoid valve Starts or stops refrigerant flow
TXV Feeds the evaporator
Fan / defrost control Supports room operation

Each room should control its own refrigerant feed. Without that, one room can keep cooling when it no longer needs cooling.

Stap 7: Use Pump-Down Control

Pump-down control helps protect the compressor.

Pump-Down Sequence:

Sequence What Happens
1 Room reaches setpoint
2 Thermostat closes that room’s solenoid valve
3 Refrigerant feed stops to that evaporator
4 Compressor continues running briefly
5 Suction pressure falls
6 Low-pressure control stops the compressor

This method helps reduce liquid refrigerant migration during off cycles.

Stap 8: Plan Defrost for Each Room

Different rooms often build frost at different rates.

Defrost Factors:

Factor Effect
Room humidity Higher humidity creates more frost
Door traffic Frequent opening increases frost load
Kamertemperatuur Lower evaporator temperatures increase frosting risk
Product moisture Moist products can add humidity to the room

It is usually better to stagger defrost schedules instead of defrosting all evaporators at the same time.

Example 1: Three Similar Chiller Rooms

This example shows a standard same-temperature project.

Project Data:

Item Room 1 Room 2 Room 3
Sollicitatie Vegetables Beverages Zuivel
Kamertemperatuur +4° C +2° C +3° C
Estimated Room Load 3 kW 5 kW 4 kW
Control Type Thermostaat + Solenoid Thermostaat + Solenoid Thermostaat + Solenoid

Because the room temperatures are close, one shared condensing unit usually makes sense.

Onderdeel Hoeveelheid Notities
Condensing unit 1 Sized for combined demand
Verdamper 3 One per room
Thermostaat / room controller 3 One per room
Solenoid valve 3 One per room
TXV 3 One per evaporator
Liquid header 1 Shared
Suction header 1 Shared
Low-pressure control 1 For pump-down

Operating Logic:

Operating Condition System Response
Only Room 1 calls Solenoid 1 opens, only Room 1 cools
Room 1 and Room 2 call Both branches run
All rooms call Condensing unit handles combined demand
One room reaches setpoint That room’s solenoid closes
All rooms reach setpoint Pump-down stops the compressor

This type of project gives the best balance of simplicity, kosten, and stable operation.

Example 2: One Chiller and One Freezer

This example shows a mixed-temperature project.

Project Data:

Item Chiller Room Freezer Room
Kamertemperatuur +5° C -18° C
Estimated Room Load 4 kW 6 kW
Basic Control Thermostaat + Solenoid Thermostaat + Solenoid
Extra Pressure Control EPR required Usually not required on this branch
Onderdeel Chiller Room Freezer Room
Thermostaat Ja Ja
Solenoid valve Ja Ja
TXV Ja Ja
Verdamper Ja Ja
EPR valve Ja Nee
Shared condensing unit Ja Ja

Operating Logic:

Operating Condition System Response
Freezer calls System follows low suction condition
Chiller calls Chiller branch opens
Both rooms call Freezer runs low, chiller branch stays protected by EPR
Heavy startup load CPR may protect the compressor if required

This design can work well, but it needs better pressure control and more careful setup than a same-temperature system.

Example 3: Energy Consumption Comparison

Vraag: “How much electricity can 1 condensing unit save when it serves 3 koude kamers, compared with using 3 separate condensing units?”

Goed, there is no fixed number.

For a project like the example above: one condensing unit serves 3 cold rooms usually saves about 5% naar 15% elektriciteit (if you use inverter condensing unit can save roughly 25% naar 35%) compared with 3 separate condensing units when the rooms have similar temperatures, similar operating hours, and good piping design.

Simple answer:

Setup Typical power result
1 condensing unit for 3 similar cold rooms Usually lower total power use
3 separate condensing units Usually higher total power use

Why one unit can save power:

  • One larger condensing unit often runs more efficiently than three small units.

  • A shared system can reduce cycling losses.

  • One system can use capacity more smoothly when room loads change.

But savings can disappear:

Situation Result
Rooms have very different temperatures Savings may drop or disappear
Poor piping or wrong controls Power use can increase
Long pipe runs or bad oil return Efficiency can drop

Easy example:

If 3 separate units use 100 kWh/day, one shared unit for the same 3 similar rooms may use about 85 naar 90 kWh/day.

NOTICE: Actual savings depend on room temperature, load diversity, piping, and control design.

Common Mistakes

Most Common Design Errors:

Fout What Goes Wrong
Mixing chiller and freezer without EPR Chiller room runs too cold
No solenoid valve for each room Independent control becomes poor
Wrong pipe sizing Pressure drop or oil return problems appear
Undersized condensing unit System struggles during simultaneous load
Poor defrost planning Rooms warm up too much or system becomes unstable
Ignoring compressor protection Startup or pull-down may overload the compressor

Simple Rule Table

This table helps customers understand when a basic one-to-many system works and when it needs extra controls.

When to Use a Simple System and When to Add Pressure Control:

Project Type Temperature Difference Basic Shared System EPR Valve CPR Valve Recommendation
Two or more chiller rooms Klein Ja Usually no Usually no Good fit
Two or more freezer rooms Klein Ja Usually no Soms Usually workable
One chiller + one freezer Groot Nee Usually yes Soms Needs careful design
Critical storage with backup needs Any Possible but risky Depends Depends Separate systems often make more sense

Need Help With a Multi-Room Cold Room Project?

Send us the following project details, and we can suggest you a suitable solution.

What to Send Us:

Information Why We Need It
Number of cold rooms To plan the system layout
Room temperatures To check temperature compatibility
Room sizes or loads To size evaporators and condensing unit
Refrigerant type To match the valves and system design
Pipe distance To check line sizing and pressure drop
Omgevingstemperatuur To confirm condensing unit capacity
Product type To review humidity and defrost needs

AANDACHT: Send us your project details, and we can suggest a suitable one-condensing-unit solution with recommended controls, piping logic, and component arrangement.

Conclusie

One condensing unit can run multiple cold rooms well when you match room temperatures, size each evaporator correctly, and design the controls and piping with care.

For mixed-temperature projects, add the right pressure controls, such as EPR, to protect room stability and product quality. A well-planned one-to-many system can lower cost, Bespaar ruimte, and deliver reliable performance.

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